Process Simulation

Services

Process Simulation

BCRI Simulation Group offers a range of specialized services including:

  • Deep dive into the chemical and physical properties of complex chemistries and processes. This typically requires development of custom databases and programs to obtain results that are not possible with commercial software. 
  • Validation of kinetic and equilibrium parameters. 
  • Validation of process assumptions and evaluation of unknowns. 
  • Fundamental Studies: Supporting the development and assessment of emerging technologies. 
  • Customized Simulation and Design Tools: Tailored solutions for simulating bench-scale and pilot-scale processes. 
  • Industrial-Scale Process Simulation: Comprehensive simulations designed for large-scale applications. 
  • Advanced Simulation and Design Tools: Customized tools for complex industrial unit operations. 

BCRI Simulation Group has a proven track record of delivering advanced simulation solutions tailored to modern technologies and applications. Our expertise spans a wide range of industries, as demonstrated by a selection of projects from our diverse portfolio over the years:  

  • Simulation of Industrial HCl Production Plant using NaCl-enriched brine (Customized Aspen Plus). 
  • Simulation and development of processes for Amine-, Caustic-, Slurry-Based, and Sorbent-Based Carbon Capture and Mineralization (Customized Aspen Plus, Aspen Adsorption). 
  • Process development and simulation of Hydrogen Production via natural gas reforming, enhanced natural gas reforming, electrolysis, and thermochemical cycles (Customized Aspen Plus). 
  • Simulation and design of Reactive-Distillation Columns for performic acid production (Customized Aspen Plus). 
  • Simulation and design of Distillation Columns for conventional and non-conventional systems (Aspen Plus, HYSYS). 
  • Fundamental equilibrium and kinetics study of recovery of a novel chemical for a biorefinery (Customized Aspen Plus) 
  • Characterization, process development, and simulation of Switchable Solvent Systems (Customized Aspen Plus). 
  • Thermal design of Heat Exchangers for industries such as pulp and paper, electrolysis, and water treatment (Customized Aspen Plus, Aspen EDR). 
  • Design and simulation of Nitric Acid Cooler-Condensers (Customized Aspen Plus, Aspen EDR, VBA-programmed Excel with user interface) 
  • Design and simulation of Gas-to-Gas Heat Exchangers for sulfuric acid plants (VBA-programmed Excel with user interface). 
    • Development of a dynamic mass transfer assessment model for a Cold Pilot-Scale Naphtha Recovery Unit (GNU Octave). 

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